Finishing Your Oven: A Facade
Tutorial
Variation: Curved,
Large Radius Wall
with Facade Extensions & Hood
These illustrations refer to a façade on
a Mt. Adams 5' gas/gas (RFG-IR)
oven.
Keep in mind as you read through this tutorial that we make Facade
Extensions that can make much of this installation process easier. Be sure
to view our
Facade Extension
page for details.
Note: Click on the individual graphics for close up
views. Please be patient, some graphics have large file sizes (50-100K).
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Step 1 - The Base Oven
Figure
1.1 represents a
WS-MS-5-RFG-IR oven
which shipped with an optional
Curved, Large Radius
Doorway Facade Extension mounted at the factory.
Specs
for additional sizes are available in our
on-line Product Catalog and CAD Symbols in our CAD Library.
For more details on how the oven arrives from the factory, please visit our Unloading & Moving page.
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Figure 1.1 |
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Figure 1.2
In figure 1.2 the
Storage Box
Facade Extension is
mounted.
It will have been pre-aligned with the
Doorway Extension at the factory and then removed for
shipping ease.
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Figure 1.2 |
Figure
1.3
Our Mountain Series ovens can be either direct vented or
vented with a Hood. Please see our
Venting page for
more details on which is appropriate for your installation.
In this example we assume a hood is
required. Mount the Hood
to the oven as seen in Figure 1.3 using the mounting flanges
(see
Mounting Detail).
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Figure 1.3 |
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Step 2
- Stud Wall
Here the stud wall is built (in green).
Metal studs are recommended. Consideration must be given to the
wall framing position to insure the minimum one-inch offset from
the back of the wall surface (sheetrock) to the oven sheet
metal (see
Offset Detail).
It is also recommended that you fabricate a
Trim Piece to connect the
wall to the top of the oven, thus keeping grease from dripping
down from the hood to in-between the oven and facade wall (Trim
Detail).
It
is critical that when the hood is mounted and the wall is built
there is a minimum of 8" of overhang by the hood in front of the
facade for access to the filters. Without this access the
hood will be unreachable and thus cannot be cleaned. This
can create a very dangerous situation. Adequate clearance
is a must (see
Filter Removal Detail).
In addition, the studs on either side of the doorway must be far enough apart so that when
sheet rock and tile are installed, the
Storage Box Facade
Extension
can still be removed for oven service.
For more info, see the
Panel Detail.
Note the control box comes mounted to the
leg of the oven when a Storage Box
Facade Extension is ordered but can
remounted in a different position.
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Step 2 Alternative Views: |
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Front Elevation |
Side Elevation |
Plan View |
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Step
3 -
Non-Combustibles
Seen here in
yellow
is the non-combustible wallboard. This is required
above the oven doorway and
6" on either side of the doorway.
Non-combustible material is also required anywhere the façade touches the oven
or the mantle. In this illustration, the non-combustible wallboard is used as
flashing from the studs to either side of the service panel and contacts the edge of the
mantle.
Usually a cement board is used for this application. Brand names of appropriate
underlayment include Wonderboard and DUROCK. (Drywall is considered a combustible and
should not be used). |
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Step
4 -
Adding Drywall
Shown in
lighter
yellow is the drywall applied to the stud
wall. This portion does not need to be non-combustible.
For the sake of simplicity of construction, many installers choose to make the entire
wall out of the non-combustible cement board mentioned above as to avoid cutting many
oddly shaped segments.
Please note here the
Airflow Detail. Sufficient combustion air for
the oven's burners must come front the front of the house.
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Step
5
- Finishing
Drywall can be finished with any decorative material that
can be easily affixed to the wall surface such as tile, stucco, sheet metal, brick etc.
Note: It is necessary for the proper operation of our ovens that the Radiant
Flame Control Knob be fully accessible after all finishing is completed. Please see
the
Radiant
Knob Detail. This knob controls temperature in our gas ovens, if you cannot
adjust the knob you cannot adjust the temperature.
To see how some other Wood Stone customers have finished their ovens, please visit the Installation Photo Gallery. |
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